| Inspection Type |
Complaint
|
| Scope |
Partial
|
| Safety/Health |
Safety
|
| Close Conference |
2014-08-29
|
| Emphasis |
L: PIV
|
| Case Closed |
2019-09-24
|
Related Activity
| Type |
Complaint |
| Activity Nr |
904376 |
| Safety |
Yes |
|
Violation Items
| Citation ID |
01001A |
| Citaton Type |
Serious |
| Standard Cited |
19100157 C01 |
| Issuance Date |
2015-01-26 |
| Current Penalty |
1320.0 |
| Initial Penalty |
1320.0 |
| Final Order |
2015-02-18 |
| Nr Instances |
2 |
| Nr Exposed |
10 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.157(c)(1): Portable fire extinguishers were not mounted, located and identified so that they were readily accessible without subjecting the employees to injuries: Facility: Employees were exposed to burn hazards and the employer did not ensure portable fire extinguishers were mounted and readily accessible in the following areas: (a) The portable fire extinguisher located in the fabrication building that was not mounted. (b) The portable fire extinguisher located in the fabrication building that was blocked by a garbage container. No documentation or certification required for this item. |
|
| Citation ID |
01001B |
| Citaton Type |
Serious |
| Standard Cited |
19100157 E01 |
| Issuance Date |
2015-01-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2015-02-18 |
| Nr Instances |
1 |
| Nr Exposed |
10 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.157(e)(1): The employer did not inspect, maintain or test portable fire extinguishers in the workplace: Facility: The employer did not conduct an annual maintenance or inspection on the portable fire extinguisher to ensure good working condition to protect employees from burn hazards. No documentation or certification required for this item. |
|
| Citation ID |
01002A |
| Citaton Type |
Serious |
| Standard Cited |
19100178 L01 I |
| Issuance Date |
2015-01-26 |
| Abatement Due Date |
2015-03-13 |
| Current Penalty |
1760.0 |
| Initial Penalty |
1760.0 |
| Final Order |
2015-02-18 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.178(l)(1)(i): The employer did not ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in this paragraph (l): Facility: The employer did not provide formal instruction training to powered industrial vehicle operators that consisted of lectures, discussions, video tapes, written materials, tests, and observation to ensure operators understood the safe operation of the vehicle to prevent struck by hazards. Abatement certification is required for this item in accordance with the requirements of 29 CFR 1903.19(c). |
|
| Citation ID |
01002B |
| Citaton Type |
Serious |
| Standard Cited |
19100178 P01 |
| Issuance Date |
2015-01-26 |
| Current Penalty |
0.0 |
| Initial Penalty |
2200.0 |
| Final Order |
2015-02-18 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.178(p)(1): Powered industrial truck(s) with defect(s) or in any way unsafe had not been withdrawn from service until restored to safe operating condition(s): Fabrication Shop: The Yale powered industrial truck serial number B875B04662D propane safety latch was broke which can cause an explosion hazard and the employer did not remove truck from service. No documentation or certification is required for this item. |
|
| Citation ID |
01003A |
| Citaton Type |
Serious |
| Standard Cited |
19100179 L03 I |
| Issuance Date |
2015-01-26 |
| Current Penalty |
1760.0 |
| Initial Penalty |
3080.0 |
| Final Order |
2015-02-18 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Related Event Code (REC) |
Complaint |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.179(l)(3)(i): Unsafe condition(s) disclosed during the frequent or periodic inspection(s) required by 29 CFR 1910.179(j) were not corrected before operation of the crane(s) was resumed: Facility: The Bell-Howe overhead crane serial number 7881200 and the Metro overhead crane serial number 16252 were missing safety latches and the employer did not repair or remove them from service to prevent a struck by hazard. No abatement or certification required for this item. |
|
| Citation ID |
01003B |
| Citaton Type |
Serious |
| Standard Cited |
19100179 L03 III D |
| Issuance Date |
2015-01-26 |
| Abatement Due Date |
2015-03-13 |
| Current Penalty |
0.0 |
| Initial Penalty |
1760.0 |
| Final Order |
2015-02-18 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.179(l)(3)(iii)(d): Pendant control stations were not kept clean, and/or their function labels were not kept legible: Fabrication Building: The employer did not keep the labels legible on the Demag serial number 77109 ten ton overhead crane pendant which would prevent a struck by or fall hazard. Abatement certification is required for this item in accordance with the requirements of 29 CFR 1903.19(c). |
|
| Citation ID |
01006 |
| Citaton Type |
Serious |
| Standard Cited |
19100212 A01 |
| Issuance Date |
2015-01-26 |
| Abatement Due Date |
2015-03-13 |
| Current Penalty |
2580.0 |
| Initial Penalty |
3080.0 |
| Final Order |
2015-02-18 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Related Event Code (REC) |
Complaint |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.212(a)(1): Machine guarding was not provided to protect operator(s) and other employees from hazards created by in-going nip points, rotating parts, and/or flying chips and sparks: Main building: The Matsuura MC 76C Serial number EN4-00429A was not guarded, exposing employees to a struck by hazard of items such as, but not limited to, tools, materials, and chips. Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d). |
|
|
| Inspection Type |
Complaint
|
| Scope |
Partial
|
| Safety/Health |
Safety
|
| Close Conference |
2012-10-31
|
| Emphasis |
L: FORKLIFT, N: AMPUTATE, L: PIV
|
| Case Closed |
2016-07-15
|
Related Activity
| Type |
Complaint |
| Activity Nr |
640070 |
| Safety |
Yes |
| Health |
Yes |
|
| Type |
Inspection |
| Activity Nr |
715959 |
| Health |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100179 B05 |
| Issuance Date |
2013-02-21 |
| Abatement Due Date |
2013-03-28 |
| Current Penalty |
660.0 |
| Initial Penalty |
1320.0 |
| Contest Date |
2013-03-20 |
| Final Order |
2013-06-28 |
| Nr Instances |
2 |
| Nr Exposed |
2 |
| Related Event Code (REC) |
Complaint |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.179(b)(5): The rated load of cranes was not plainly marked on each side of the crane: (a) 2nd Street/North building; CNC room. Red Zip Lift overhead floor-mounted jib crane with 2,000 lbs. P&H hoist used for Niigata HN50A CNC. On or about October 31, 2012, load rating was painted over and not visible from the ground for the crane operator to determine if safe load handling could be performed. (b) Lake Street Building; ATS module assembly area. Orange Abell-Howe overhead floor-mounted jib crane with 4,000 lbs. P&H hoist. On or about October 31, 2012, load rating was painted over and not visible from the ground for the crane operator to determine if safe load handling could be performed. Abatement certification is required of this item in accordance with the requirements of 29 CFR 1903.19(c) |
|
| Citation ID |
01002 |
| Citaton Type |
Serious |
| Standard Cited |
19100184 D |
| Issuance Date |
2013-02-21 |
| Abatement Due Date |
2013-03-28 |
| Current Penalty |
880.0 |
| Initial Penalty |
1760.0 |
| Contest Date |
2013-03-20 |
| Final Order |
2013-06-28 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.184(d): Slings and fastenings were not inspected each day or during use and were not removed from service when damaged or defective: (a) Lake Street building; North corner, ATS module assembly area. On or about October 31, 2012 employees were exposed to struck-by and crushed or pinned-under hazards where severely damaged slings were used for heavy-lifting of the steel ATS modules' parts. Abatement certification is required of this item in accordance with the requirements of 29 CFR 1903.19(c) |
|
| Citation ID |
01003 |
| Citaton Type |
Serious |
| Standard Cited |
19100212 A01 |
| Issuance Date |
2013-02-21 |
| Abatement Due Date |
2013-03-28 |
| Current Penalty |
880.0 |
| Initial Penalty |
1760.0 |
| Contest Date |
2013-03-20 |
| Final Order |
2013-06-28 |
| Nr Instances |
2 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.212(a)(1): One or more methods of machine guarding was not provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks: (a) 2nd Street/North building; CNC Room. Niigata HN50A Machining Center. On or about October 31, 2012 employees were exposed to struck-by hazards from flying chips and any other parts that could strike-out from the point of operation, where a side door or any other form of partition was missing on the back side of the CNC machine. (b) 2nd Street/North building; CNC Room. Cincinnati Arrow EMC1000 ERM CNC Vertical Machining Center. On or about October 31, 2012 employees were exposed to struck-by hazards, caught-on hazards, and lacerations resulting from the movement of the internal parts during cleaning on the inside of the CNC where a side panel was removed. Abatement certification is required of this item in accordance with the requirements of 29 CFR 1903.19(c) |
|
| Citation ID |
02001 |
| Citaton Type |
Repeat |
| Standard Cited |
19100147 C04 I |
| Issuance Date |
2013-02-21 |
| Abatement Due Date |
2013-03-28 |
| Current Penalty |
2640.0 |
| Initial Penalty |
5280.0 |
| Contest Date |
2013-03-20 |
| Final Order |
2013-06-28 |
| Nr Instances |
2 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(c)(4)(i): Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section: On or about October 31, 2012, CNC Machine, the employer did not develop machine-specific lockout/tagout procedures and did not ensure that procedures were utilized during cleaning operations which exposed employees to struck-by, caught-on, caught-under, crushing, cutting and puncturing hazards where machine's internal moving components such as feed table, cutter head or ram could suddenly execute unexpected function. (a) 2nd Street/North building; CNC room. Cincinnati Arrow EMC1000 ERM CNC Vertical Machining Center. (b) 2nd Street/North building; CNC room. Cincinnati Arrow 500 CNC Vertical Machining Center. The Jakes Machining and Rebuilding Service, Inc. dba Jake's Inc. was previously cited for a violation of this occupational safety and health standard or its equivalent standard 29 CFR 1910.147(c)(4)(i), which was contained in OSHA inspection number 311249437, citation number 01, item number 001a and was affirmed as a final order on June 25, 2008, with respect to a workplace located at 131 2nd Street, Aurora, IL 60506. Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d). |
|
| Citation ID |
02002 |
| Citaton Type |
Repeat |
| Standard Cited |
19100147 D |
| Issuance Date |
2013-02-21 |
| Abatement Due Date |
2013-03-28 |
| Current Penalty |
0.0 |
| Initial Penalty |
5280.0 |
| Contest Date |
2013-03-20 |
| Final Order |
2013-06-28 |
| Nr Instances |
2 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(d): The established procedure for the application of energy control (the lockout or tagout procedures) did not cover the actions listed in and was not done in sequence as required by 29 CFR 1910.147(d)(1) through (d)(6): (a) 2nd Street/North building; CNC room. Cincinnati Arrow EMC1000 ERM CNC Vertical Machining Center. (b) 2nd Street/North building; CNC room. Cincinnati Arrow 500 CNC Vertical Machining Center. On or about October 31, 2012, CNC Machine-the employer failed to implement energy control application steps as the machine was not shut down or turned off to perform the servicing work [(d)(2)]. As a result, the remaining applicable energy control elements, involving machine isolation [(d)(3)], LOTO device application [(d)(4)], dissipation of residual energy [(d)(5)(i)], and verification of isolation [(d)(6)], were not implemented to protect employees from machine servicing hazards. The Jakes Machining and Rebuilding Service, Inc. dba Jake's Inc. was previously cited for a violation of this occupational safety and health standard or its equivalent standard 29 CFR 1910.147(d), which was contained in OSHA inspection number 312726763, citation number 01, item number 001 and was affirmed as a final order on August 5, 2009, with respect to a workplace located at 131 2nd Street, Aurora, IL 60506. Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d). ABATEMENT NOTE: The machine guarding standards, in 29 CFR 1910, Subpart O, may be used for abatement purposes provided that the machine guarding technique(s) (i.e., use of fixed, interlocked, adjustable, or self-adjusting machine guards) that prevent employee exposure to hazardous energy (e.g. moving internal components). |
|
| Citation ID |
02003 |
| Citaton Type |
Repeat |
| Standard Cited |
19100147 C06 I |
| Issuance Date |
2013-02-21 |
| Abatement Due Date |
2013-03-28 |
| Current Penalty |
0.0 |
| Initial Penalty |
5280.0 |
| Contest Date |
2013-03-20 |
| Final Order |
2013-06-28 |
| Nr Instances |
2 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(c)(6)(i): The employer did not conduct an annual or more frequent inspection of the energy control procedure to ensure that the procedure and requirements of this standard were followed: (a) 2nd Street/North building; CNC room. Cincinnati Arrow EMC1000 ERM CNC Vertical Machining Center. (b) 2nd Street/North building; CNC room. Cincinnati Arrow 500 CNC Vertical Machining Center. On or about October 31, 2012, CNC Machine-Periodic inspections were not conducted to identify any deficiencies or inadequacies of the lock-out procedures. The Jakes Machining and Rebuilding Service, Inc. dba Jake's Inc. was previously cited for a violation of this occupational safety and health standard or its equivalent standard 29 CFR 1910.147(c)(6)(i), which was contained in OSHA inspection number 311249437, citation number 01, item number 001b and was affirmed as a final order on June 25, 2008, with respect to a workplace located at 131 2nd Street, Aurora, IL 60506. Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d). |
|
| Citation ID |
02004 |
| Citaton Type |
Repeat |
| Standard Cited |
19100212 A03 II |
| Issuance Date |
2013-02-21 |
| Current Penalty |
1760.0 |
| Initial Penalty |
3520.0 |
| Contest Date |
2013-03-20 |
| Final Order |
2013-06-28 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.212(a)(3)(ii): Point(s) of operation of machinery were not guarded to prevent employee(s) from having any part of their body in the danger zone(s) during operating cycle(s): (a) 2nd Street/North building; Saw-and-grinding room, north-east end. On or about October 31, 2012 employees were exposed to cut and laceration hazards on the Peerless power hacksaw 42-P during setup, adjustments, and normal production. The Jakes Machining and Rebuilding Service, Inc. dba Jake's Inc. was previously cited for a violation of this occupational safety and health standard or its equivalent standard 29 CFR 1910.212(a)(3)(ii), which was contained in OSHA inspection number 311249437, citation number 01, item number 004 and was affirmed as a final order on June 25, 2008, with respect to a workplace located at 131 2nd Street, Aurora, IL 60506. There is no abatement certification or documentation required for this item. |
|
| Citation ID |
02005 |
| Citaton Type |
Repeat |
| Standard Cited |
19100303 G01 II |
| Issuance Date |
2013-02-21 |
| Current Penalty |
1320.0 |
| Initial Penalty |
2640.0 |
| Contest Date |
2013-03-20 |
| Final Order |
2013-06-28 |
| Nr Instances |
2 |
| Nr Exposed |
1 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.303(g)(1)(ii): The required working space about electric equipment rated 600 volts, nominal, or less to ground, was used for storage: (a) 2nd Street/North building; tool room entrance. On or about October 31, 2012, access to 3 unmarked 480V electrical panels was obstructed. (b) 2nd Street/North building; saw-and-grinding room west wall. On or about October 31, 2012, access to 3 unmarked 480V electrical circuit breakers was blocked by unused machinery and trashed cardboard boxes. The Jakes Machining and Rebuilding Service, Inc. dba Jake's Inc. was previously cited for a violation of this occupational safety and health standard or its equivalent standard 29 CFR 1910.303(g)(1), which was contained in OSHA inspection number 311249437, citation number 01, item number 007 and was affirmed as a final order on June 25, 2008, with respect to a workplace located at 131 2nd Street, Aurora, IL 60506. There is no abatement certification or documentation required for this item. |
|
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