|
342710225
|
0521400
|
2017-10-16
|
312 EUREKA STREET, GENOA, IL, 60135
|
|
| Inspection Type |
Complaint
|
| Scope |
Partial
|
| Safety/Health |
Safety
|
| Close Conference |
2017-10-16
|
| Emphasis |
L: PIV, N: AMPUTATE
|
| Case Closed |
2018-11-20
|
Related Activity
| Type |
Complaint |
| Activity Nr |
1271079 |
| Safety |
Yes |
|
Violation Items
| Citation ID |
01001A |
| Citaton Type |
Serious |
| Standard Cited |
19100147 C04 II |
| Issuance Date |
2018-01-10 |
| Abatement Due Date |
2018-03-02 |
| Current Penalty |
0.0 |
| Initial Penalty |
12934.0 |
| Contest Date |
2018-01-23 |
| Final Order |
2018-10-15 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(c)(4)(ii): The energy control procedures did not clearly and specifically outline the scope, purpose, authorization, rules, and techniques to be utilized for the control of hazardous energy, including, but not limited to Items of this section: On or about October 2, 2017 through October 5, the employer did not adequately outline the specific techniques for the rotating blade inertia (run down time) and did not correctly identify electrical energy isolating devices for the Oliver saw machine. Employees utilizing this procedure were exposed to hazardous energy release likely to cause an amputation. Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d). |
|
| Citation ID |
01001B |
| Citaton Type |
Serious |
| Standard Cited |
19100147 D |
| Issuance Date |
2018-01-10 |
| Abatement Due Date |
2018-03-02 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Contest Date |
2018-01-23 |
| Final Order |
2018-10-15 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(d): Application of control. The established procedure for the application of energy control (the lockout or tagout procedures) did not cover the actions listed in and was not done in sequence as required by 29 CFR 1910.147(d)(1)-(6). Oliver saw machine: On or about October 2, 2017 through October 5, 2017, the employer failed to take the necessary steps to ensure employees were properly protected against caught-in, struck-by, and amputation hazards. The following hazardous energy controls (lockout) were not implemented and performed to protect the employees. (1) physically locate and operate energy isolating devices in such a manner as to isolate the machine or equipment from the energy source, (2) affix lockout or Tag-out devices to each energy isolating device, (3) render safe all potentially hazardous stored or residual energy, (4) verify that isolation and de-energization of the machine or equipment have been accomplished. Abatement documentation is required for this item in accordance with 29 CFR 1903.19(d). |
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| Citation ID |
01002 |
| Citaton Type |
Serious |
| Standard Cited |
19100147 C07 I |
| Issuance Date |
2018-01-10 |
| Abatement Due Date |
2018-03-02 |
| Current Penalty |
0.0 |
| Initial Penalty |
12934.0 |
| Contest Date |
2018-01-23 |
| Final Order |
2018-10-15 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(c)(7)(i): The employer did not provide training to ensure that the purpose and function of the energy control program are understood by employees and that the knowledge and skills required for the safe application, usage, and removal of the energy controls are acquired by employees: On or about October 2, 2017 through October 5, 2017, the employer did not ensure employees adequately understood safe work procedures to safely remove the guard to setup the Oliver saw machine for operation. Employees were exposed to hazards likely to cause lacerations and/or amputation hazards while performing this task. Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d). |
|
| Citation ID |
02001 |
| Citaton Type |
Other |
| Standard Cited |
19040039 A02 |
| Issuance Date |
2018-01-10 |
| Current Penalty |
12934.0 |
| Initial Penalty |
8315.0 |
| Contest Date |
2018-01-23 |
| Final Order |
2018-10-15 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1904.39(a)(2): The employer failed to report the in-patient hospitalization of one or more employees or an employee's amputation or an employee's loss of an eye, as a result of a work-related incident, within (24) twenty-four hours: On or about October 5, 2017, an employee suffered an amputation to the tip of his right index finger while retrieving materials from the Oliver saw machine. The employer did not report an employee amputation within 24 hours as required by 29 CFR 1904.39 (a)(2). There is no abatement certification or documentation required for this item. |
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|
341577278
|
0521400
|
2016-06-21
|
312 EUREKA STREET, GENOA, IL, 60135
|
|
| Inspection Type |
Referral
|
| Scope |
Partial
|
| Safety/Health |
Safety
|
| Close Conference |
2016-06-21
|
| Emphasis |
N: AMPUTATE
|
| Case Closed |
2016-12-20
|
Related Activity
| Type |
Referral |
| Activity Nr |
1104125 |
| Safety |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100212 A01 |
| Issuance Date |
2016-08-01 |
| Abatement Due Date |
2016-09-03 |
| Current Penalty |
0.0 |
| Initial Penalty |
5500.0 |
| Contest Date |
2016-08-25 |
| Final Order |
2016-12-09 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Related Event Code (REC) |
Referral |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.212(a)(1): One or more methods of machine guarding was not provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks: On or about June 21, 2016, the employer did not ensure effective guarding of the cooling table. The barrier guard had an 11" opening exposing employees to the moving and rotating components of the machine. Production and maintenance employees were exposed to crushing hazards. Abatement certification is required for this item in accordance with the requirements of 29 CFR 1903.19(c). |
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339760027
|
0521400
|
2014-05-07
|
312 EUREKA STREET, GENOA, IL, 60135
|
|
| Inspection Type |
Referral
|
| Scope |
Partial
|
| Safety/Health |
Safety
|
| Close Conference |
2014-05-07
|
| Emphasis |
L: PIV, N: AMPUTATE
|
| Case Closed |
2014-11-06
|
Related Activity
| Type |
Referral |
| Activity Nr |
909081 |
| Safety |
Yes |
|
| Type |
Inspection |
| Activity Nr |
966647 |
| Health |
Yes |
|
Violation Items
| Citation ID |
01001A |
| Citaton Type |
Serious |
| Standard Cited |
19100147 C04 I |
| Issuance Date |
2014-10-08 |
| Current Penalty |
4500.0 |
| Initial Penalty |
4500.0 |
| Final Order |
2014-11-06 |
| Nr Instances |
1 |
| Nr Exposed |
14 |
| Related Event Code (REC) |
Referral |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(c)(4)(i): Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section. The employer did not develop, document and require employees to utilize machine-specific procedures for lockout/tagout when performing servicing and maintenance on machinery and equipment such as, but not limited to, mechanical power presses, saws and CNC machines. There is no abatement documentation or certification required for this item. |
|
| Citation ID |
01001B |
| Citaton Type |
Serious |
| Standard Cited |
19100217 D09 I |
| Issuance Date |
2014-10-08 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2014-11-06 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Related Event Code (REC) |
Referral |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.217(d)(9)(i): The employer did not establish a die setting procedure for mechanical power press(es) that would ensure compliance with 29 CFR 1910.217(b)(c)(a): Fab #6 Department, Heim and Rouselle Mechanical Power Presses. The employer did not establish die setting procedures for employees performing setup on mechanical power presses. There is no abatement documentation or certification required for this item. |
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| Citation ID |
01002A |
| Citaton Type |
Serious |
| Standard Cited |
19100334 C01 |
| Issuance Date |
2014-10-08 |
| Current Penalty |
4500.0 |
| Initial Penalty |
4500.0 |
| Final Order |
2014-11-06 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Related Event Code (REC) |
Referral |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.334(c)(1): Unqualified persons performed testing work on electric circuits or equipment. a) Unqualified employee(s) performed voltage testing up to 480v on energized components while troubleshooting machinery and equipment such as but not limited to CNC machines, hydraulic pumps and fuses in bus boxes. There is no abatement documentation or certification required for this item. Abatement note: Qualified persons shall be capable of working safely on energized circuits and shall be familiar with the proper use of special precautionary techniques, personal protective equipment (PPE), insulating & shielding materials and insulated tools (see 1910.333(c)(2)). |
|
| Citation ID |
01002B |
| Citaton Type |
Serious |
| Standard Cited |
19100332 B01 |
| Issuance Date |
2014-10-08 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2014-11-06 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Related Event Code (REC) |
Referral |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.332(b)(1): Employees were not trained in and familiar with the safety-related work practices required by 1910.331 through 1910.335 that pertained to their respective job assignments: a) Employee(s) performed voltage testing up to 480v on energized components while troubleshooting machinery and equipment such as but not limited to CNC machines, hydraulic pumps and fuses in bus boxes. Employee(s) were not trained in and familiar with safety-related work practices such as the use of special precautionary techniques, personal protective equipment (PPE) and insulating and shielding materials. There is no abatement documentation or certification required for this item. |
|
| Citation ID |
01002C |
| Citaton Type |
Serious |
| Standard Cited |
19100332 B03 |
| Issuance Date |
2014-10-08 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2014-11-06 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Related Event Code (REC) |
Referral |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.332(b)(3): Additional Requirements for Qualified Persons. Qualified persons (those permitted to work on or near exposed energized parts) were not, at a minimum, trained in and familiar with the following: (i) The skills and techniques necessary to distinguish exposed live parts from other parts of electric equipment. (ii) The skills and techniques necessary to determine the nominal voltage of exposed live parts, and (iii) The clearance distances specified in 1910.333(c) and the corresponding voltages to which the qualified person will be exposed. a) Employee(s) performed voltage testing up to 480v on energized components while troubleshooting machinery and equipment such as but not limited to CNC machines, hydraulic pumps and fuses in bus boxes. Employee(s) were not trained in and familiar with the additional requirements for qualified persons, as listed above. There is no documentation or certification required for this item. |
|
| Citation ID |
01003A |
| Citaton Type |
Serious |
| Standard Cited |
19100335 A01 I |
| Issuance Date |
2014-10-08 |
| Current Penalty |
4500.0 |
| Initial Penalty |
4500.0 |
| Final Order |
2014-11-06 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Related Event Code (REC) |
Referral |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.335(a)(1)(i): Employees working in areas where there were potential electrical hazards were not provided with electrical protective equipment that was appropriate for the specific parts of the body that needed to be protected and for the work being performed: a) Employee(s) who performed voltage testing on energized electrical components up to 480v did not wear appropriate electrical protective equipment, including but not limited to the following, to protect against electrical shock and arc flash/blast injuries: 1) Rubber insulating gloves with leather protectors. 2) Arc-rated clothing such as arc-rated long-sleeve shirt and pants or arc-rated coverall. 3) Arc-rated flash suit hood or balaclava. 4) Hearing protection (canal inserts). There is no documentation or certification required for this item. Abatement Note: For compliance assistance, refer to NFPA 70E national consensus standard, Standard for Electrical Safety in the Workplace, 2012 Edition, www.NFPA.org. |
|
| Citation ID |
01003B |
| Citaton Type |
Serious |
| Standard Cited |
19100335 A01 IV |
| Issuance Date |
2014-10-08 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2014-11-06 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Related Event Code (REC) |
Referral |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.335(a)(1)(iv): Employees exposed to the danger of head injury from electric shock or burns due to contact with exposed energized parts did not wear nonconductive head protection: a) Employee(s) who performed voltage testing on energized electrical components up to 480v did not wear nonconductive head protection, such as hard hats with die-electric properties, to protect against electrical shock and arc flash/blast injuries. There is no abatement documentation or certification required for this item. Abatement Note: For compliance assistance, refer to NFPA 70E national consensus standard, Standard for Electrical Safety in the Workplace, 2012 Edition, www.NFPA.org. |
|
| Citation ID |
01003C |
| Citaton Type |
Serious |
| Standard Cited |
19100335 A01 V |
| Issuance Date |
2014-10-08 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2014-11-06 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Related Event Code (REC) |
Referral |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.335(a)(1)(v): Employees exposed to the danger of injury to the eyes or face from electric arcs or flashes or from flying objects resulting from electrical explosion did not wear protective equipment for the eyes or face: a) Employee(s) who performed voltage testing on energized electrical components up to 480v did not wear an arc-rated face shield to protect the eyes and face from electric arcs or flashes or from flying debris. There is no abatement documentation or certification required for this item. Abatement note: For compliance assistance, refer to NFPA 70E national consensus standard, Standard for Electrical Safety in the Workplace, 2012 Edition, www.NFPA.org. |
|
|
|
339666471
|
0521400
|
2014-04-04
|
312 EUREKA STREET, GENOA, IL, 60135
|
|
| Inspection Type |
Complaint
|
| Scope |
Partial
|
| Safety/Health |
Health
|
| Close Conference |
2014-04-04
|
| Case Closed |
2015-03-18
|
Related Activity
| Type |
Complaint |
| Activity Nr |
878752 |
| Health |
Yes |
|
| Type |
Complaint |
| Activity Nr |
878494 |
| Safety |
Yes |
|
| Type |
Inspection |
| Activity Nr |
976002 |
| Safety |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100212 A03 II |
| Issuance Date |
2014-09-29 |
| Abatement Due Date |
2014-11-17 |
| Current Penalty |
2250.0 |
| Initial Penalty |
4500.0 |
| Contest Date |
2014-10-24 |
| Final Order |
2015-02-27 |
| Nr Instances |
8 |
| Nr Exposed |
17 |
| Related Event Code (REC) |
Complaint |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.212(a)(3)(ii): The point of operation of machines whose operation exposes an employee to injury, shall be guarded. The guarding device shall be in conformity with any appropriate standards therefor, or, in the absence of applicable specific standards, shall be so designed and constructed as to prevent the operator from having any part of his body in the danger zone during the operating cycle. On or about April 4, 2014, the guards on the following machines did not prevent access to the point of operation during operating cycles: (a) Machine #2 - Haas VFO - If the door is opened during operation, the machine will continue running. (b) Machine #4 - Haas VF-2 - If the door is opened during operation, the machine will continue running. (c) Machine #5 - Haas VF-3 - If the door is opened during operation, the machine will continue running. (d) Machine #7 - Haas VF-3 - If the door is opened during operation, the machine will continue running. (e) Machine #9 - Haas VF-3 - If the door is opened during operation, the machine will continue running. (f) Machine #13 - Hurco Acroloc - If the door is opened during operation, the machine will continue running. (g) Machine #14 - Hurco Acroloc - If the door is opened during operation, the machine will continue running. (h) Machine #15 - Hurco Acroloc - If the door is opened during operation, the machine will continue running. Abatement documentation is required of this item in accordance with the requirements of 29 CFR 1903.19(d). |
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